Shandong Longkuang Metal Products Co., Ltd.
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Production Process Strengthening And Other Processes Mild Steel Shot For Gears
Grinding Pills are a type of metal shot used in the manufacturing process of various components in the automotive industry and other industrial fields. They are made from rounded low carbon steel wire shot and undergo processes such as drawing, cutting, strengthening, and other refining processes to achieve their superior quality and properties.
Grinding Pills are refined by drawing, cutting, strengthening, and other processes. This ensures that each pill is of consistent size, shape, and hardness. The process starts with low carbon steel wire shot, which is then rounded and polished to achieve a smooth and uniform surface. The shot is then cut into small pills and undergoes strengthening processes to enhance its durability and toughness.
The name "Grinding Pills" reflects the purpose and function of these metal shots in the manufacturing process. They are used to grind and polish various components, resulting in a smooth and precise finish.
Grinding Pills are primarily used in the automotive industry for springs, connecting rods, crankshafts, gears, rocker arms, camshafts, and other components subject to alternating torque. They are also used in other industrial fields where high precision and durability are required, such as in the manufacturing of machinery and equipment.
Grinding Pills are made from a specific chemical composition to ensure their superior properties. They contain 0.06-0.12% carbon, which gives them their strength and hardness. They also have 0.12-0.3% silicon, 0.25-0.5% manganese, 0.045% sulfur, and 0.05% phosphorus. This precise combination of elements results in a highly durable and tough metal shot.
Grinding Pills have a hardness of HRC 36-52, making them ideal for use in the automotive industry and other industrial fields. This hardness level ensures that they can withstand the high stress and pressure of the manufacturing process without breaking or deforming.
Grinding Pills are available in different types to suit various applications. They can be made from stainless steel, mild steel, or other materials, depending on the specific requirements of the component being manufactured. Stainless steel pills are ideal for applications that require corrosion resistance, while mild steel shots are suitable for general use.
In conclusion, Grinding Pills are an essential component in the manufacturing process of various components in the automotive industry and other industrial fields. Their superior quality, precise size and shape, and durability make them the ultimate solution for achieving a smooth and precise finish in the production of high-quality components.
Low-carbon shot has a bainite microstructure formed through precise heat treatment, giving high impact strength and stability. High-carbon shot lacks this optimized internal architecture.
Low-carbon shot is crafted from carefully screened low-carbon scrap via proprietary techniques to ensure hardness Uniformity. High-carbon shot is not engineered to the same degree of quality control.
The specialized microstructure of low-carbon shot makes it significantly more resistant to fracture than high-carbon shot. It maintains efficacy for around 3,600 blasts, cutting material use by over 20% relative to high-carbon shot.
Low-carbon shot retains near-spherical geometry better during abrasion. This results in reduced abrasion of equipment compared to jagged shards formed from high-carbon shot, lowering repair/downtime costs by a minimum 15%.
Low-carbon shot wears away gradually and evenly into finer particles. This decreases dust volumes by more than 20% against irregular fragments created by fracturing high-carbon shot particles.
| Grinding Pills Technical Parameters | |
|---|---|
| Production Process | Refined By Drawing, Cutting, Strengthening And Other Processes |
| Hardness | HRC 36-52 |
| Features | Strong Impact Resistance And Stable Performance |
| Name | Grinding Pills |
| Chemical Composition | C 0.06-0.12%, Si 0.12-0.3%, Mn 0.25-0.5%, S 0.045%, P 0.05% |
| Hardness Deviation | -3.0-3.0HRC |
| Size | 0.2mm-3.0mm |
| Application | Automotive industry, other industrial fields |
Metal Processing:
Grinding pellets are primarily used to eliminate impurities like oxides, defects, welding residues etc. from metallic surfaces. This yields smoother, more uniform textures for specialized alloys and composites like castings, forgings, grades of steel and aluminum employed in custom applications.
Automotive:
The automotive sector incorporates grinding pellets on a substantial scale for post-production treatment of parts integral to propulsion and mobility. Enhancement of attributes such as superficial refinement contribute substantially to overall performance and user experience.
Aerospace:
Grinding pellets occupy a critical niche in aerospace, processing flightworthy elements to guarantee surface properties meet stringent criteria, crucial to factors such as drag reduction. Their implementation assures airworthiness of mission-critical systems.
Electronics:
Used in microelectronics fabrication, grinding pellets eradicate contaminants and aberrations, optimizing optical and structural rigors. This enhances reliability and functional parameters critical to next-gen interconnected devices.
Precision Engineering:
Grinding pellets find widespread use in ultra-precision manufacturing endeavors, facilitating microscopic surface finishes. Their implementation enables demanding optics, timekeeping and styling industries to achieve dimensional accuracy at the micron and nano scales.
In conclusion, grinding pellets carve specialized added value through customization of textures, tailored for hyper-controlled settings across high-technology industries servicing discerning clientele
