Shandong Longkuang Metal Products Co., Ltd.
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Rounded Low Carbon Steel Wire Shot Cutting Hardness Deviation -3.0-3.0HRC For Results
Grinding Pellets:
These forged media are manufactured via specialized shaping of premium-grade high-manganese wire into customized cylindrical preforms of meticulously matched dimensions. Additional contouring removes any angular irregularities to generate robust, flawless spheroids. Their unique metallurgical architecture endows exceptional resilience against fracture even under intensive recycling, facilitating full depletion at miniaturized scales prior to efficient extraction.
Grinding Shot:
A cutting-edge variant of conventional wire-cut media, grinding shot involves hyper-precise laser/waterjet segmenting of premium steel filaments into intricately profiled tubular prototypes. These precursor geometries then undergo a sophisticated computer-controlled grinding cycle to monotonously erode aberrant surface features, sculpting the forms into optimized consistent spherical finishing agents. This innovative construction synergizes advantages of both cast and wire-drawn media for premier part surface refinement in dynamic production applications.
Through specialized heat manipulation, low-carbon shot develops an intricately bainitic crystal structure imparting remarkable impact/wear endurance and consistency overlooked in high-carbon shot.
Low-carbon shot is engineered from surgically selected low-impurity feedstock and proprietary thermal processing to ensure hardness uniformity. High-carbon shot is not optimized to this degree.
Low-carbon shot's intricate microarchitecture, cultivated through advanced metallurgy, makes it hugely fracture-resistant versus high-carbon shot. It operates at peak efficiency through ~3,600 cycles, slashing material usage over 20% versus the latter.
Low-carbon shot's geometry diminishes much slower in motion owing to its harmonious internal architecture. This significantly reduces abrasive wear compared to jagged shards formed by fractured high-carbon shot, decreasing downtime and maintenance costs by a minimum 15%.
Low-carbon shot transmutes into uniform ultrafine dust through gradual controlled comminution. This swamps the irregular hazardous particulates generated from the fractured architecture of high-carbon shot, more than halving airborne dust emissions.
| Technical Parameters | Grinding Pills |
|---|---|
| Chemical Composition | C: 0.06-0.12%, Si: 0.12-0.3%, Mn: 0.25-0.5%, S: 0.045%, P: 0.05% |
| Hardness | HRC 36-52 |
| Hardness Deviation | -3.0-3.0HRC |
| Size | 0.2mm-3.0mm |
| Features | Strong Impact Resistance And Stable Performance |
| Application | Springs, Connecting Rods, Crankshafts, Gears, Rocker Arms, Camshafts And Other Components Subject To Alternating Torque In The Automotive Industry, As Well As Other Industrial Fields |
| Production Process | Refined By Drawing, Cutting, Strengthening And Other Processes |
| Name | Grinding Pills |
Materials Fabrication:
Grinding pellets are paramount for eliminating metallic surface impurities like oxides, inconsistencies, fused interfaces and other irregularities. This yields exquisitely smoothed, homogenized textures for highly customized alloy compositions.
Automotive Manufacturing:
The transport sector extensively leverages grinding pellets for post-production refinement of core drivetrain, structural and rolling components. Augmenting aesthetics and performance buttresses overall dynamic capabilities and user experience.
Aerospace Engineering:
Within aeronautics, grinding pellets hold vital importance in crafting propulsors, airframes and structures to ensure surface qualities satisfy stringent airworthiness prerequisites—critical to pushing flight envelopes. Implementation underpins operational safety of pioneering platforms.
Microelectronics Manufacturing:
Employed in integrated circuit fabrication, grinding pellets delete blemishes and pollutants, optimizing micro-optical and structural properties. This bolsters the reliability and function crucial for next-gen interconnected IoT devices operating under extreme conditions.
Ultra-Precision Machining:
Grinding pellets find expansive use in refining dimensions at the micro and nano levels within innovative sectors like optics, horology and cutting-edge design. Their employment facilitates exacting standards essential for emerging transformative technologies.
nner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
