Shandong Longkuang Metal Products Co., Ltd.
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Strong Impact Resistance And Stable Performance Grinding Pills HRC 36-52 0.2mm-3.0mm
Grinding Pellets:
These forged media are created by hot forming high-manganese steel wire into custom-shaped cylinders with perfectly matched lengths and diameters. Further smoothing eliminates any angular artifacts to generate dense, imperfection-free spheres. Their specialized metastructure endows resistance to fracturing even under intensive recycled use, facilitating full depletion at miniaturized scales before efficient extraction.
Grinding Shot:
A novelly engineered variant of the more common wire-cut media, grinding shot involves ultraprecise laser or waterjet severing of premium-grade steel lengths into intricately dimensioned tubular preforms. These precursor shapes then undergo a sophisticated programmed grinding cycle to monotonously grind away aberrant protuberances, transforming the geometries into refined, consistently spherical end-effector modules. This state-of-the-art production methodology synergizes benefits of both cast and wire-drawngrinding media for premium surface refinement within dynamic finishing applications.
In essence, grinding pellets leverage proprietary forming while grinding shot employs cutting-edge shaping coupled with computer-controlled contouring, both optimized for vacuuming particulate debris and achieving life-maximizing performance essential for mission-critical industrial parts processing.
Through advanced thermal processing, low-carbon shot develops an elaborate bainitic microstructure imparting exceptional impact toughness and consistency. High-carbon shot lacks such meticulously engineered crystallization.
Low-carbon shot is crafted from precisely screened low-impurity scrap via cutting-edge thermal path modeling to assure homogeneous hardness. High-carbon shot material and fabrication are not optmized to the same degree.
The intricately designed microarchitecture of low-carbon shot makes it enormously resistant to comminution versus high-carbon shot. It sustains peak efficiency through ~3,600 cycles, slashing material use over 20% versus high-carbon shot.
Low-carbon shot's geometry diminishes deformation far slower in motion. This cuts abrasive wear of machinery compared to jagged shards created by fractured high-carbon shot, decreasing downtime and maintenance costs by a minimum 15%.
Low-carbon shot undergoes gradual controlled abrasion into uniform ultrafine powders. This dwarfs the irregular abrasive particulates built up from fragmented high-carbon shot, more than halving the creation of airborne dust.
Technical Parameters:
| Product Name | Grinding Pills |
|---|---|
| Size | 0.2mm-3.0mm |
| Hardness | HRC 36-52 |
| Hardness Deviation | -3.0-3.0HRC |
| Chemical Composition | C 0.06-0.12%, Si 0.12-0.3%, Mn 0.25-0.5%, S 0.045%, P 0.05% |
| Application | Used in automotive industry for components subject to alternating torque, such as springs, connecting rods, crankshafts, gears, rocker arms, camshafts, as well as in other industrial fields. |
| Production Process | Rounded low carbon steel wire shot cutting, refined by drawing, cutting, strengthening and other processes. |
| Features | Strong impact resistance and stable performance. |
| Material | Stainless steel pills, mild steel shot |
Metalworking:
Grinding pellets act as the primary means to eliminate oxidation, irregularities, sintered interfaces and other aberrations from customized ferrous and non-ferrous material combinations. This yields smooth homogenized topographies for alloys tailored for one-off engineering demands.
Automotive:
The motorized transportation domain extensively leverages grinding pellets for post-production refinement of integral drivetrain, chassis and rolling stock components. Superintendent of aesthetic and functional traits augments overall dynamic capabilities and user enjoyment.
Aerospace:
Within aviation, grinding pellets hold pivotal importance in machining airfoils, engines and structures to guarantee surface textures meet stringent airworthiness parameters—critical to expansion of flight regimes. Implementation ensures operational safety of mission-defining platforms.
Electronics:
Utilized in microchip manufacturing, grinding pellets DELETE flaws and contaminants, optimizing micro-optical and structural properties. This boosts the reliability and functionality crucial for next-gen interconnected IoT devices operating under extraordinary conditions.
Precision Engineering:
Grinding pellets find extensive application in dimensional refinement at the micro and nano levels within visionary industries like optics, timekeeping and avant-garde design. Their use facilitates exacting standards essential for emerging technologies.
In summary, grinding pellets carve value through customized surfacing ideal for cutting-edge applications across technology-driven sectors catering to progressive clientele.
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
