Shandong Longkuang Metal Products Co., Ltd.
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Zinc Shot With Bulk Density 4.1g/Cm3 And Density 8.4g/Cm3 For Metal Surface Treatment
Zinc shot, a widely manufactured and utilized metal product, is primarily composed of pure zinc or zinc alloys. Here are some additional details about zinc pellets:
Unique physical characteristics: Zinc pellets are typically spherical in shape, and their size can be customized to meet specific requirements. They exhibit excellent plasticity and flowability, making them ideal for filling gaps and forming metal parts with intricate shapes.
Effective anti-corrosion properties: Zinc shot is known for its exceptional anti-corrosion capabilities. When applied to metal surfaces, zinc pellets create a protective layer of zinc, effectively shielding the metal from oxygen and water. This protective layer minimizes the risk of corrosion and oxidation, prolonging the lifespan of the metal.
Versatile applications across industries: Zinc pellets find extensive use in various industries. In metal processing, they are frequently employed to remove oxide layers, scratches, and welding slag from metal surfaces, resulting in smoother and more uniform finishes. Zinc pellets also play crucial roles in automotive manufacturing, aerospace, electronics production, and precision machining.
Precise manufacturing process: The production of zinc wire-cut pellets involves meticulous steps such as drawing, cutting, and rounding. These processes ensure the zinc wire is transformed into pellets with precise shapes and sizes, ensuring optimal performance and versatility in different applications.
Additional applications beyond metal processing: In addition to their primary use in metal processing, zinc pellets have secondary applications. They can serve as catalysts in chemical reactions or be used as anode materials in electroplating processes, highlighting their versatility and adaptability in various industrial processes.
○ Homogeneous composition, precise particle size, optimal hardness, and extended durability: Zinc pellets undergo meticulous manufacturing processes to ensure a homogeneous composition, precise particle size, optimal hardness, and extended durability.
○ Density comparable to steel, reduced hardness: Zinc pellets possess similar density to steel but exhibit lower hardness. This unique characteristic allows them to effectively remove larger burrs without causing abrasion on the product surface. Additionally, they form a protective layer on metal surfaces, offering corrosion resistance and preventing rust formation.
○ Enhanced safety: Unlike aluminum abrasives, zinc pellet dust has an extremely low ignition point, providing better safety. This low ignition point reduces the potential risk of fires during the use of zinc pellets, making them a safer option in various applications.
○ Brightening effect: Zinc pellets deliver a significant brightening effect on workpiece surfaces. When utilized in metal processing and surface treatments, zinc pellets enhance the appearance of workpieces, resulting in brighter, cleaner surfaces that improve the overall quality and aesthetic appeal of the products. This effect enhances the visual appeal and value of the finished products.
| Application | Mainly Used For Deburring And Cleaning Various Aluminum Alloy And Zinc Die-casting Products. |
|---|---|
| Chemical Composition | Zn ≥99.9%, Fe ≤ 0.04%, Al≤0.03%, Cu≤0.01%, Co≤0.02% |
| Size | 0.4-2.5mm |
| Tensile Strength | 90-120Mpa |
| Name | Zinc Shot |
| Feature | Uniform Composition, Pure Particle Size, Moderate Hardness, Long Service Life |
| Density | 8.4g/cm3 |
| Hardness | 35-55HV |
| Bulk Density | 4.1g/cm3 |
| Production Process | Refined By Drawing, Cutting, Rounding And Other Processes |
Aluminum alloy products: During the manufacturing process of aluminum alloy products, the occurrence of burrs can have a detrimental impact on their appearance and quality. Zinc pellets are extensively employed in the surface treatment of aluminum alloy products. Through projection or rubbing, these pellets effectively remove burrs and cleanse the surface, resulting in a significantly smoother and more polished appearance.
Zinc die-castings: Zinc die-castings often exhibit burrs and incomplete surfaces during production. To address these issues, zinc pellets are utilized to remove the burrs, leading to a smoother surface texture and improved quality and appearance of the die-cast products.
Cleaning applications: Zinc pellets play a pivotal role in various cleaning processes. They are employed to clean metal surfaces, effectively eliminating dirt, grease, and oxide layers. By restoring the brightness and cleanliness of the metal surface, zinc pellets contribute significantly to the maintenance, repair, and optimization of metal products, equipment, and manufacturing processes.
Surface treatments: Zinc pellets find wide usage in metal surface treatment processes. Through their projection onto metal surfaces, zinc pellets improve the overall roughness, enhancing adhesion and providing a superior foundation for subsequent coating, electroplating, or spray painting applications. This results in enhanced durability, improved aesthetics, and increased resistance to environmental factors.
Rust removal and corrosion protection: Zinc pellets serve as effective solutions for removing oxidation layers, rust, and contaminants from metal surfaces. By eliminating corrosive substances, they restore the metal surface to a more pristine state. Additionally, zinc pellets form a protective layer, offering enhanced corrosion resistance and ensuring the longevity of the metal product.
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
